Evidence-based Homemade Mask Designs

by Admin
13 minutes
Evidence-based Homemade Mask Designs
Our mask designs are based on a review of the fabric mask literature along with research from UF Health Florida, UBC Aerosol Lab and Quantitative fit testing.


Purpose:

  1. To compare the filtration efficacy of cloth mask against cloth mask with filter
  2. To compare the filtration efficacy (material filtration and mask fit) of different mask designs (flat pleated surgical mask design, cup-shaped KN95 design, modified Olson design)

Protocol for Quantitative fit testing:
Fit testing was conducted using the TSI 8038 Portacount using a modified OSHA protocol. We involved 10 volunteers of different sex (4F, 6M), age (30-65), ethnicity (Asian, South Asian, Caucasian) and length of facial hair (4 with beard). Each volunteer was instructed to wear the mask tightly but comfortably. We measured the mask penetration of ambient aerosols of 0.02-0.06 microns during a number of activities (regular breathing, deep breathing, talking, head movement).

Masks Tested:
  1. 2-layered cotton Goldfish mask (modified Olson design) with nose piece and head elastic
  2. 2-layered cotton Goldfish mask (modifed Olson design) with filter (2-ply H400), nose piece, head elastic
  3. Halyard Whitney mask (Surgical mask design)
  4. Halyard Patti mask with tie (KN95 design)
  5. Halyard Patti mask with head elastic (KN95 design)
  6. Halyard Goldfish mask with tie (modified Olson design)
  7. Halyard Goldfish mask with head elastic (modified Olson design)
  8. ASTM Level 1 Surgical mask with ear loop 
  9. ASTM Level 2 Surgical mask with tie
  10. ASTM Level 3 Surgical mask with tie
  11. 3M 1860s N95 respirator (cup design)
  12. 3M 1870+ N95 respirator (duckbill design)

*All Halyard masks were constructed with 3 layers of H400
*All masks used either the aluminum nose piece or a metal nose wire
*The Goldfish Mask modified the Olson Mask design to create an air-pocket in front of the nose and mouth to improve the mask's breathability

Results and Conclusion:

We report the filtration efficiency (includes material filtration and mask fit) in two ways in the graph above.
  1. The reported particle filtration efficiency (PFE) for 0.02-0.06 micron ambient aerosols take into account both mask leakage and material filtration.
  2. We compare the masks by reporting each mask's fit factor normalized to the 2-layered cotton mask with no filter. 
  • A 2-layered cotton fabric mask is about 4X less protective compared to a Level 1-2 surgical mask (similar to other studies that report a 3-5X difference)
  • Both the KN95 design (Patti Mask) and the modified Olson design (Goldfish Mask) performed better than the flat pleated surgical mask design (Whitney Mask).
  • The use of head elastic instead of ties improved fit for the K95 Patti mask design
  • The use of head elastic or ties did not make a significant difference on the modified Olson design (Goldfish Mask)
  • A number of our Halyard designs (Patti Mask, Goldfish Mask) out-performed the ASTM Level 1-2 Surgical Mask (ear loop or tie).
  • The Patti Mask with Elastic (based on the KN95 design from UF Health) performed similarly to the NIOSH approved N95 masks.


    Recommended Designs for Halyard masks:

1. The Patti Mask (KN95 design, modified Prototype 2 from UF Health)

For video instructions re: how to construct Prototype 2, please see the second half of this video! https://youtu.be/DZBbkn-g-vE

FMPpatti.jpg


2. The Goldfish Mask (modified Roden Mask, modified Olson Mask)

- Fit Factor 40 (3.8-177) ~ Particle filtration efficiency 97% for 0.02-0.06micron ambient particles

FMPgoldfish.jpg 

  • Goldfish Mask with Elastic for medium-large face

- Use same mask body as Goldfish Mask with Tie, but replace tie with 25" to 30" long elastic. We recommend 5mm - 1cm width elastic for a more stable fit.




Recommended Designs for Fabric masks:

clothgoldfish2.jpeg 

1. Fabric Goldfish Mask with tie for Small, Medium, and Large face

- Fit Factor 28 (14-52) using a 2-layer halyard H400 filter
~ Particle filtration efficiency 96% for 0.02-0.06micron ambient particles

2. Fabric Goldfish Mask with Elastic for small, medium-large face

- Use same mask body as Fabric Goldfish Mask with Tie, but replace tie with 25" to 30" long elastic. We recommend 5mm - 1cm width elastic for a more stable fit.

- Fit Factor 36 (30-49) using a 2-layer halyard H400 filter
~ Particle filtration efficiency 97% for 0.02-0.06micron ambient particles

Alternative Designs that may have lower performance:

Halyard Mask Designs

  1. The Whitney Mask (Prototype 1 of UF Health Design)
    U of Florida Health’s Halyard H600 Sewn Masks, Prototypes 1*
Tools: Sewing Machine, scissors, ruler, pins or clips,jewelry pliers,ink pen, elastic bands or ties
Materials: Halyard H300 or H400(2-3-ply) or 600 (2-ply) polypropylene, wire or equivalent nose piece (ties can be made with Halyard fabric without yarn or cotton twill inside)
Comfort: soft fabric against face, tie around head
Protection: Similar to a Level 1-2 Surgical Mask
Reuse/Disinfection: Best to sterilize with oven heat at 70C for 30min or UV. Can wash with soapy water or launder in washer and dryer but will degrade filtration slightly. Good info


2. The Jimmy Mask (based on duckbill N95 Mask Design)
Discontinued because of feedback that it is less breathable compared to the Patti Mask.